Production Fine Blanking
Production Traditional Blanking
Production Assembled parts
Production Bent Parts
Mechanical Processing
For over 40 years TMV has specialized in the production of a wide range of products and in the processing of different types of metal: Steel, Stainless Steel, Aluminum, Copper, Brass and Iron.
The precision and quality of our processes (milling, drilling, threading, traditional blanking, fine blanking, bending, stamping and coining) is guaranteed by the use of cutting-edge machinery with high production capacity:
- 3 and 4-axis vertical CNC with pallet changer
- 4-axis horizontal CNC with pallet changer
- different tonnage blanking presses
We ourselves design the moulds for the production of the finished parts and directly manage the milling and assembly phases.
TMV, enriched by the consolidated experience acquired over the years and by its high specialization, is the ideal technical partner for all those companies that want a reliable supplier able to satisfy every aspect of the entire production cycle.
Moulds construction and maintenance
From the design to the final test
Our company handles in house all the production stages: the design, the construction and the maintenance of the moulds. We follow their realization in every detail: milling, heat treatment, grinding, wire erosion, assembly and final test, including the machining and the shaving removal.
Our moulds are manufactured with high-speed steel, super high-speed steel and powder steel. Pre-series samples are realized before series production. Customer order can be supervised by our technical department for a better result, a better performance and an economic saving (co-design).
Metal sheet machining and moulding
We manufacture parts made from moulded sheet as per customer’s drawing, using cold sheet moulding and moulds internally made. Once the mould has been realized we start series production of components with the related processing: metal sheet blanking, fine blanking, metal sheet bending, coining, deep drawing, assembly and milling. In particular, the fine blanking allows to obtain parts with reduced tolerances and surface finishes, crucial in certain fields such as automotive.
The moulding is mainly carried out in two ways: semi-automatic/manual and automatic moulding.
Blanking
Among the different working executed by TMV on metal sheet, there is the traditional blanking. We make blanking and metal sheet cutting, bending and deforming, as per customer’s requirements. Once the mould is realized by TMV, it is installed directly on TMV presses for blanking. Thus, we speed up the process and we monitor the entire production process.
Thanks to the traditional metal sheet blanking process, we obtain parts, which do not require specific precision levels.
Fine blanking
One of our strengths is the fine blanking: the part is cut and blanked with surface finishes and more restricted tolerances than the traditional blanking.
Thanks to the fine blanking, there is a much more considerable saving of time and money than with the milling process.
Bending and deep drawing
Often, after the cut, the metal sheet needs a further working: the bending, which consists in permanently deforming the metal sheet or steel which, thus, becomes three-dimensional.
Furthermore, we produce bent and deep drawn parts achieved with deep drawing, a working that enables metal sheet to take the shape of a box or of a cylindrical or concave shape starting from a full metal sheet.
Coining
TMV carries out both simple bending and coined bending also called coining.
Coining is a working used to thin the metal sheet in several areas, in order to obtain a thickness variation. Thanks to the coining, ribs are formed on the metal sheet; they give higher rigidity to the part, making it more resistant and less subject to elastic deformations.
Machines
TMV has always been very attentive to satisfy its customers, it has a highly specialized molding department that includes a wide range of mechanical presses of different tonnage:
- mechanical presses from 50 tons to 200 tons
- a fine blanking press of 160 tons
- a fine blanking press of 250 tons
The flagship of TMV is its internal metrology department, which includes sophisticated control and measurement instruments:
- OGP and KEYENCE Image Dimension Measurement System
- ZEISS Coordinate Measuring Machines
- KEYENCE high-resolution 3D Digital Microscope
During the entire production cycle, strict process controls are carried out to guarantee that the products supplied meet the highest standards of quality and precision.
For the production of our moulds we use latest-generation numerical control machines, grinding machines and wire electro-discharge machines that use the most innovative technical solutions available on the market today.
Thanks to our highly specialized staff and our CAD/CAM software systems, we are able to provide the customer with a "turnkey" service: design, production, testing and maintenance.
Gallery
Our products
15
Years of experience 150
sq.m. of building 20
Employees 
Our history
In the seventies two brothers, after a long training period both in Italy and abroad, decided to set up their own business. TMV was founded in Gardone Val Trompia (Brescia) and the company has been dealing in blanking and metal sheet bending for over 40 years. For over 20 years, we are certified UNI EN ISO 9001:2015.
Contacts
For further information, please contact us
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